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8-22 cubic mobile compression box

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Garbage Truck

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Overview Introduction

8-22 cubic mobile compression box

E-mail:clwspecauto@gmail.com

WhatsApp:13872880802

Tel：+86-123-4567-8998

WhatsApp:13872880802

Message Inquiry

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Product Details Introduction

The mobile compression station is an advanced technology developed by our factory, designed to be used in conjunction with detachable garbage trucks. The product features an attractive appearance, rational structure, easy operation, high efficiency, and high reliability, with a wide range of applications. It has won the favor of sanitation departments and a broad user base. The product effectively addresses issues related to the collection, compression, and transportation of urban and rural waste, making it highly valuable for use and promotion.

Good versatility: the equipment has good general matching, which can be matched with hydraulic pull arm hooks produced by many manufacturers in China that meet the requirements of bidding documents and have hook center height of 1570mm.

High applicability: the equipment covers a small area, only needs to lay simple ground steel plate rail, no need for embedded parts, can be quickly installed and used; suitable for garbage cans, hand carts, mini collection vehicles feed, compaction density 0.65-0.85t/m3.

High Flexibility: The equipment can be moved to different locations as needed, making it suitable for temporary large gatherings such as flower markets and exhibitions. It can handle various types of waste disposal, including small carts, board carts, four-wheeled mini garbage trucks, and four-wheeled agricultural garbage trucks, with the capability to crush bulky waste. This device is primarily designed for solid waste collection and transportation at urban sanitation stations, residential areas, communities, hospitals, schools, and large venues. It is especially suitable for frequent waste disposal in small quantities (around 2 cubic meters) in city districts.

Equipment composition: The mobile garbage compression equipment is composed of a flipping mechanism, a compressor head, a container and a rear door (unloading door) and is integrated into one. It is controlled by PLC, and the motor, oil pump and valve are imported famous brand products.

List of power units

order number	name	Specifications/model	quantity	supplier
1	gear pump	PLP20.14	1	casappa
2	any power-generating or power-driven machine	1TL0001-1CB23-3FA4-Z	1	siemens
3	Oil filter	HHX-160×180-J	1	auroral
4	content gage	YWZ-80T	1	auroral
5	air cleaner	PAF1-0.02-0.55-40L	1	auroral
6	Return oil filter	HH-100×10	1	Hydfly
7	overflow valve	RVCO.M22.OG.000	2	VIS
8	pressure pickup	550.954S03S421	1	HUBA
9	electromagnetic directional valve	HH021001	1	ATOS
10	electromagnetic directional valve	HH621060	1	ATOS
11	electromagnetic directional valve	HH131060/1	1	ATOS
12	electromagnetic directional valve	HH021060/1	1	ATOS
13	check valve	DF08-01/0.N.05	1	Hai Hong
14	Bidirectional hydraulic lock	HR-012	1	ATOS
15	liquid level switch	KYT-020	1	Hydfly
16	Air cooler	HFFL-88	1	Hydfly
17	Pass-through check valve	S15A5.0/2	1	Huayuan
18	one-way throttle valve	HQ-012	1	ATOS
19	circuit breaker	GV2-ME20C	1	Schneider
20	contactor	LC1-D25M7C	1	Schneider
21	Switching Mode Power Supply	LRS-200-24	1	Mingwei
22	PLC	I3V-9B02H-YQ (standard modular PLC)	1	Hydfly
23	touch screen	HFP6070T	1	Hydfly
24	fuse	RT28-32-1P (base)/RT28-32-10A (core)	1	Chint
25	audible and visual alarm	AD16-22SM/R23	1	Two jobs
26	mains switch	LW39-25-N4/3	1	Two jobs
27	push-button	XB2BA51C	1	Schneider
28	push-button	XB2BA3311C	1	Schneider
29	push-button	XB2BA3341C	2	Schneider
30	emergency stop switch	XB2BS542C	1	Schneider
31	key switch	XB2BG03C	1	Schneider
32	junctor	TyP2823	1	Wipu
33	junctor	TyP585	1	Wipu
34	Wireless remote control	WCT-K4	1	Viktor
35	The steering handle	YQA1-5K	1	Fangshan

dumping gear:

The tipping bin is powered by an onboard hydraulic system, with a rated lifting capacity exceeding 1000 kilograms. The process of lifting and tipping the garbage bin is smooth, stable, and produces minimal noise. The large tipping bin, integrated with the compression head, has a volume greater than 3m³, suitable for feeding into trash bins, wheelbarrows, and mini collection vehicles. It is equipped with a remote control panel, effectively preventing dust and wastewater from being generated during operation.

The operation process of the inverted bucket type mobile integrated compression equipment is as follows: garbage collection-> garbage feeding-> garbage compression-> box loading and unloading-> garbage transfer-> garbage unloading from the box-> entering the next round of garbage collection.

Compression chamber:

The sewage tank is set at the bottom of the front end of the compression chamber, which is more conducive to the storage, discharge and cleaning of sewage, effectively protect and extend the service life of the main hydraulic cylinder, reduce the difficulty and times of garbage cleaning in the rear end of the garbage compression chamber, and significantly reduce the workload of sanitation workers.

The sewage discharge channel of the head adopts the design of straight pipe at both ends, which is conducive to sewage discharge and cleaning blockage. The pipe opening adopts fire protection special safety drainage valve, with large diameter and good sealing performance, so as to prevent the leakage of sewage in the transportation process.

The compression chamber is equipped with a fixed claw hook to prevent the garbage from bouncing back.

Container: the outer arc design is beautiful and generous; the inner four corners are rounded, the front of the box (referring to the part combined with the compressor head) is small and the rear (referring to the part combined with the rear door) is large, so that the garbage can be completely dumped without leaving any residue.

Hydraulic system: using imported well-known brand valve group, oil pump and special cylinder, through optimized design, oil temperature control and equipment reliability is higher than domestic similar products.

intelligent control system:

A) Intelligent control and accurate display of equipment operation status:

A. Control system: can realize the separate movement of each action, interlocking between each action, electro-hydraulic control, intelligent program control; safe and simple operation, high reliability.

B. Intelligent system: can remember the operation record, automatically check and reflect the possible problems of the compressor and prompt;

C. Display system: can display the operating conditions of the compression device, operation records and loading conditions of the box;

D. Safety protection system: automatic shutdown when the box is full, prompt transfer and avoid overload. The operation panel is equipped with protective devices for safety and reliability.

B) Reasonable application of science and practice, reduce energy consumption and effectively save the use cost: ABB or Siemens special motors with power of 5.5Kw are adopted to ensure the actual application while reducing energy consumption and saving operation cost for users.

Sealing of discharge door (rear door):

The back door is embedded with an integral EPDM rubber sealing strip, which has strong stretchability, high durability and better sealing performance, which can effectively prevent the leakage of sewage and is easy to maintain and replace.

Through practical use, when the moisture content of garbage is 30%, which is equivalent to the highest moisture content of garbage in southern cities in summer, 100% sealing performance is guaranteed during the compression and transportation process.

Introduce the model of intelligent mobile integrated garbage compactor

Main technical parameters of 8 cubic inverted bucket compression box

Technical projects	technical parameter
model	FB08
compressive force (T)	≥25
Running noise dB	≤75
Compression chamber stroke volume (m3)	1
Head-up cycle time (S)	40
Effective area of compressed pusher (mm)	1600×500
Central height of hook / outer width of guide rail (mm)	1570/1060
power of motor (Kw)	4/5.5
source	380V. Three-phase. 15A, waterproof design
Vessel volume (m3)	8
Reversal hopper volume (m3)	≥2
Size: length * width * height (mm) Length is the distance from the hook to the tailgate	4300×2500×2450
Total weight (kg)	4500

Main technical parameters of 12 cubic meter flipping bucket compression box

Technical projects	technical parameter
model	FB12
compressive force (T)	≥34
Running noise dB	≤75
Compression chamber stroke volume (m3)	1.2
Head-up cycle time (S)	43
Effective area of compressed pusher (mm)	1900×500
Central height of hook / outer width of guide rail (mm)	1570/1060
power of motor (Kw)	5.5/7.5
source	380V. Three-phase. 15A, waterproof design
Vessel volume (m3)	12
Reversal hopper volume (m3)	3.1
Size: length * width * height (mm) Length is the distance from the hook to the tailgate	5260×2500×2450
Total weight (kg)	5100

Main technical parameters of 18/20/25 cubic inverted bucket compression box

Technical projects	technical parameter	technical parameter	technical parameter
model	FB18	FB20	FB25
compressive force (T)	≥34	≥34	≥34
Running noise dB	≤75	≤75	≤75
Compression chamber stroke volume (m3)	1.2	1.2	1.2
Head-up cycle time (S)	45	45	45
Effective area of compressed pusher (mm)	1900×500	1900×500	1900×500
Central height of hook / outer width of guide rail (mm)	1570/1060	1570/1060	1570/1060
power of motor (Kw)	7.5	7.5	7.5
source	380V. Three-phase. 15A, waterproof design	380V. Three-phase. 15A, waterproof design	380V. Three-phase. 15A, waterproof design
Total volume of the tank (m3)	18+3.5	20+3.5	25+3.5
Reversal hopper volume (m3)	3.1	3.1	3.1
outline dimension: Length * Width * Height (mm) Length refers to the distance from the hook to the tailgate	6500×2500×2570	6700×2500×2570	7260×2500×2600
hydraulic jack	Hengli	Hengli	Hengli
Maximum compressive force (kn)	More than 40 tons	More than 40 tons	More than 40 tons
Total weight (kg)	6400	6600	7000

Separate bins

In addition, 22 and 28 separate garbage bins can be customized for production and used with supporting garbage compression transfer stations.

The 22 square meter box is matched with a double bridge hook arm vehicle. The box size is 5990*2530*2580, the effective volume is 22 square meters, and the self-weight is 5380KG.

The 28 square meter box is matched with a four-front eight-back hook arm vehicle. The box size is 6800*2530*2580, the effective volume is 28 square meters, and the self-weight is 5960KG.

It can be customized according to the size of the compressor station.

Product Details Display

OUR ADVANTAGES

Focusing on quality, win-win cooperation, providing professional car modification services for enterprises and individuals, precision production, and worry free after-sales service

Factory Show

● More than 70 professional workshops for 800 types of special purpose trucks ;
● More than 12,600 staffs including 800 D persons and 5000 technical workers ;
● Top 4 in Hubei Private Manufacturing Companies ;
● Top 500 of China private Companies ;

Production Process

● Truck Chassis ordering ;
● Superstructure frame welding and installation ;
● Main function equipment installation ;
● Testing before painting ;
● Customized logo design and painting ;

Our Advantage

● Long term cooperation with DONGFENG, SINOTRUK, FAW, FOTON, SHACMAN, JAC, ISUZU and so on ;
● Available for truck spare parts at factory price ;
● Available for overseas after-sale service ;

Complete After-Sale Service

● Pre-sales Service: Communicate with customers, analyze their needs ;
● Sales Service: Provide professional technical solutions, recommend the right models accordingly ;

Production Factory Display

Chengli Special Purpose Vehicle Company currently has over 3000 sets of specialized vehicle production equipment and over 600 sets of testing equipment; Each specialized vehicle category has strict assembly line production, forming a complete specialized vehicle production system; Some of the machining centers and production lines are at a leading level both domestically and internationally.

Qualification Certificate

Passed: ISO9001-2008 quality management, OHSAS18001 occupational health and safety management system certification, ISO 14001 environmental management, 3C mandatory certification, GJB9001B-2009 national military standard certification and confidentiality certification (national level three), automotive energy conservation and environmental protection certification, automotive exemption certification, American mechanical engineer ASME certification, EU agreement ADR certification.

OUR SERVICES

Dear customer,

Thanks for purchasing the product of ChengLi Special Automobile Co., Ltd!

We follow the quality policy as below: product leadership is our eternal target, customer satisfaction is our relentless pursuit, quality service is our best commitment, so we make our promises as follow:

1.Free maintenance and time
1)Tracking service time: lifelong
2)From the date of receiving, in normal use within 30000km or within one year, we will repair for free, but easy wear parts and electrical parts are not included. After one year, we only charge the maintenance cost.

2. After warranty time
1)Method: according to customer's requirement, the parts will send by our after sale department or send directly by local chassis service station
2) Parts only charge cost, no other charges

3. Chassis problem, please find the nearest chassis service station for repair, the detailed address please find the maintenance manual book or call our company after sale service number.

ChengLi Automobile Co., Ltd tries our best to service you.

E-mail:clwspecauto@gmail.com

WhatsApp:13872880802

FAQ

What Is The Package?

We offer wooden case, steel frame packaging, or according to customer's demand.

Can I Visit Your Company?

Welcome, look forward to your arrival and we will pick up you from the airport and lead you to visit our factory .

Are You Trading Company Or Manufacturing Factory?

We are both trading company and manufacturer. We have our own factory for more than ten years, and we established a new trading company for better service of overseas customers. Welcome to send your inquiry!

How About The Delivery Time?

Generally, it will take 40 to 60 days after receiving your advanced payment. The specific delivery time depends on the items and the quantity of your order.

How Can You Guarantee The Product Quality?

We have the quality control system ISO9001:2008, and it's been followed strictly. We also have the professional QC team to guarantee the quality.

I'D Like To Know Your Payment Terms.

T/T 40% as deposit, and 60% before delivery. We'll show you the photos of the products and packages before you pay the balance.

How About Shipping?

Big size trucks always shipping by RORO or Bulk ship, small type can shipping by container. Please contact us to get a shipping quotation.

Could Your Company Provide Customized Products?

Of course, we can provide the customized-designing product meeting with your demand.

Do You Have Any One In Stock?

In general, we don't have stock. Our products are all manufactured according to customers' requirements. So our products are all different and special.

Can You Give Us The Technical Drawing And Data?

Our products are all custom made. Usually you need to provide us with the drawings. And if you do not have it, some important data is also necessary. We can help you design it after we signed the contract and confidentiality agreement.

Do You Provide After-Sales Service?

Yes, we do. This product is guaranteed up to one year from purchase unless man-made damage. If there is anything wrong with product itself quality problem, we will change or repair it at our charge. If not, we will provide after-sales service at your charge.