ChengLi Special Automobile Co.,Ltd
Products
45 cubic compression garbage semi-trailer
Classification：
Keyword：
Overview Introduction
45 cubic compression garbage semi-trailer
Tel：+86-123-4567-8998
Product Details Introduction
Introduction of compressed garbage semi-trailer pr- oducts
1. Product overview
The newly developed rear-mounted compressed waste semi-trailer is used in conjunction with the corresponding tractor. The vehicle is connected to the tractor via a drawbar, and also needs to be connected to air hose fittings, ABS fittings, electronic control fittings, hydraulic oil pipe fittings, etc. The vehicle is equipped with two power systems: one uses an external 380V power source, driven by an electric motor to operate the hydraulic system; the other draws power from the tractor's chassis transmission to drive the hydraulic system, completing the work cycle。
2. Functional Overview
It has many functions such as garbage collection, automatic loading and compaction of garbage, garbage transfer and dumping.
Scope of application
Using a loader or rear-mounted ZZZ for loading can replace a transfer station, serving both as a transfer station and a station, suitable for long-distance collection and transportation of large volumes of waste. It is not suitable for the transfer operations of construct- ion waste, industrial waste, food waste, and hazardous waste speci- fied by the state. Environmental temperature requirements: it is recommended to operate in an environment with temperatures ranging from 0 to 40 . When the ambient temperature falls below 0 , there is a risk of freezing inside the container, which could damage the hydraulic cylinders or make unloading difficult.
Iv. Main structure and performance characteristics
The compression garbage semi-trailer is mainly composed of semi- trailer frame, garbage box, filler, shovel, hydraulic cylinder bracket, hydraulic system and electrical system, etc. The specific introduction is as follows
1 、 Half trailer frame (lower frame part)
The semi-trailer chassis is the critical component for the load- bearing and transportation of compressed waste semi-trailers, playing a vital role in transport safety and reliability. Its structure mainly includes the frame, axle, tires, suspension, drawbar, outrig- gers, braking system, guardrails, sewage collection tank, and signa- ling devices.
The bottom frame of the semi-trailer is specially designed according to the requirements of the whole vehicle and the assembly characteristics of the garbage box, that is, it meets the design specifications of the semi-trailer and meets the requirements of the use of the compressed garbage semi-trailer.
The semi-trailer chassis is bolted to the garbage bin for easy assembly and disassembly; the semi-trailer chassis is connected to the tractor with standard drawbar pins to achieve towing functional- ity. Additionally, it uses pneumatic connectors, ABS connectors, electronic control connectors, and hydraulic pipe connectors to control electrical, pneumatic, hydraulic, and braking systems. A support device is installed at the front of the semi-trailer chassis to support the trailer when it detaches from the tractor.
2 、 Upper garment structure push shovel
The shovel is made of high-quality profile and weather-resistant steel panel welded together. It is the part that performs the unloading operation of the product. The shovel is arranged inside the garbage box and slides along the track of the garbage box under the drive of the hydraulic cylinder to complete the unloading operation.
dustbin
The trash bin is the component for collecting and storing household waste, serving as the connection base for important parts such as fillers. Its rational structural design and material select- ion ensure optimal product performance; the inner cavity uses high- quality corrosion-resistant weathering steel, which has high streng- th, strong corrosion resistance, and a long service life. The side panels are made using whole plate forming technology and an integra- ted frame design, ensuring manufacturability while enhancing aesthe- tics; the bottom of the trash bin is equipped with an independent filler locking mechanism.
precompressor
The filler is the component of this product that compresses and reduces the volume of household waste. The compression mechanism on the filler completes the compression and loading of waste into the bin through the sliding movement of a slide plate and the rotation of a scraper. A sewage tank is designed at the bottom of the filler to enhance the product's wastewater storage capacity; the filler hopper section uses high-hardness wear-resistant steel, which increases the durability of the product.
Cylinder bracket
The middle part of the cylinder bracket is fixed to the middle part of the multi-stage cylinder, following the movement of the middle part of the cylinder and supporting the downward force caused by the weight of the cylinder, thereby improving the force distribu- tion during the operation of the cylinder; nylon sliders are instal- led on both sides of the cylinder bracket, which work in conjunction with the guide rails on bot
|
Projec t |
U n i t |
Parameter |
||
|
Vehicle parameters |
Curb weight |
K
G |
15800,15200,14500 |
|
|
Gross mass |
K
G |
40000 |
||
|
Rated load mass |
K
G |
24200,24800,25500 |
||
|
Size (excluding towing vehicle) |
m
m |
12365*2550*3850 |
||
|
Operational performance |
Reduce cycle time |
S |
23 |
|
|
Unloading cy- cle time |
S |
200 |
||
|
Effective vol- ume of garbage can |
m
3 |
42 |
||
|
System press- ure |
M P a |
22 (large pump), 22 (small pump) |
||
|
Fill the width of the feed opening |
m
m |
2070 |
||
|
External power supply pressure |
V |
380 |
||
|
Lift height at unloading |
m
m |
6400 |
||
|
Load the vehi- cle length |
m
m |
14750 |
||
|
|
Go |
Maximum design speed |
k m / h |
89 (with tractor) |
|
|
Minimum turning radius |
m |
10 |
★ Basic configuration of products
|
Order |
Configure the |
Configuration de- |
|
number |
name |
scription |
|
1 |
Box |
The standard side plate of the box is 4MM T700 high strength plate, and the thick- ness of the hopper is 5MM T700 High strength plate |
|
2 |
Axle |
The standard configuration is Zhongxing 13 ton axle with 3 drum brakes * |
|
3 |
Laminated sp- ring |
The standard size is 16MM*8 pieces |
|
4 |
Suspension |
The standard is 180 mechanical suspens- ion |
|
5 |
Landing leg |
The standard is a domestic 28-ton single- action leg |
|
6 |
Pulling line |
The standard is domestic 50# or 90# tra- ction pin |
|
7 |
Tyre |
The standard is 425/65R22.5 20PR*6 |
|
8 |
Steel ring |
The standard is 9.0-22.5 steel rim (14MM thick) *12 |
|
9 |
Turning radius |
8.00 MIL-10.00 meters (for reference only) |
|
10 |
Cabin dimens- ions |
11000*2300*2100mm |
|
11 |
Working size |
Loading work size: 14750**2550*3850 (rear large bucket down) Unloading working size: 12365*2550*6400 (filler lifting) |
|
The other standard configuration is: manual + remote control operation; with ABS; the appearance of the vehicle includes edge lights, wheelbase, wheelbase, box and trailer size are all made in strict accordance with the announcement requirements. |
||
VI. Main advantages of the product 1 、 Superior performance
High load capacity
The effective volume of the garbage bin reaches 42m3; the vehicle size is short, the self-weight is light, the compression force is large, and the loading capacity is strong. It is more suitable for old incineration power plants and small and medium-sized waste transfer stations with limited sites, long-distance transportation, and can bring greater economic benefits to customers under standard load.
Economical
A traction car can be equipped with multiple compressed garbage semi-trailers, which can be used for more than one purpose. The compression cycle is driven by an external power supply of 380V. The traction car is only responsible for unloading operations, and the energy consumption of the whole vehicle is lower.
Good connectivity (1) Unique filler, the left and right side panels are raised to avoid garbage falling from both sides; (2) fully sealed
The sealed back flip mode ensures that the seal does not leak material;
high efficiency
After the use of post-ZZZ or loader feeding, the amount of garbage pressed into a single time is large, and the filling operation cycle time is less than 23s. The whole garbage collection and transporta- tion process is efficient and fast.
High intelligence
The tail control box is designed with multi-function integration, the rear flip device is fully sealed and large bucket type, and the one-button automatic opening and closing function is provided for more intelligent and convenient operation.
The new shape of the box adopts the leading integral frame struct- ure design, with large overall rigidity, high strength and good processability; the filler adopts the wrapping shape design, with overall grandeur, simplicity and beauty.
low noise
Equipped with high quality low noise multi-way valve, effectively eliminate the fluid impact noise in the hydraulic shifting moment; at the same time, through the matching optimization of the hydraulic system, reasonable selection of motor working speed, the vehicle noise is low, to avoid the problem of operation noise disturbing the people.
High Environmental Protection (1) Independent locking mechanism and excellent sealing technology. To ensure the seal of the rear face of the garbage bin and prevent sewage from leaking out, an innovative independent locking technology has been designed to secure the filler. The sealing strip at the interface between the rear face of the garbage bin and the filler remains in a compressed state, ensuring good sealing performance between the filler and the garbage bin. Additionally, the sealing strip is made of special rubber material, providing excellent sealing performance and effectively preventing secondary pollution. (2) The rear flip completely covers the filler's feeding port, eliminating dust and debris caused by exhaust gas turbulence during transportation, while also reducing odor pollution. (3) The entire vehicle makes full use of the space, with oversized sewage tanks designed under both the garbage bin and the filler, ensuring strong sewage capacity. (4) The entire vehicle uses electric motors to drive the hydraulic system, reducing enviro- nmental pollution.
2. Good quality
Unique filler track design
The filling plate track is designed with special profile and integ- ral molding, which has high strength, good bearing capacity and long service life. It has strong corrosion resistance and wear resistance The steel plates that come into direct contact with garbage, such as dustbins and shovels, are made of high-quality weathering steel with strong corrosion resistance, high ultimate strength and excellent corrosion resistance, which ensures a long service life. They are especially suitable for corrosive working environments. The filling bin positions are made of high-hardness wear-resistant steel, which improves the durability of the product.
High quality key components
The key components such as electrical system and hydraulic system are made of high quality domestic and foreign famous brands, which ensures the reliability of use.
High quality multi-way valve
The product is equipped with high quality low noise multi-way valve, which can effectively eliminate the fluid impact noise in the instant of hydraulic shifting, and improve the disturbance problem of current garbage truck products.
Advanced control technology
Distinguished from the traditional PLC control mode commonly adopted in the industry, this product draws on advanced and mature foreign technologies, adopting the current "CAN bus + dedicated controller mode." It boasts high automation, excellent reliability, low failure rates, and a long service life. The power output control of the generator (or motor) is achieved through an electrical system for fully automatic control, ensuring that the generator (or motor) can automatically select between acceleration and idle states during various operational co
Product Details Display
OUR ADVANTAGES
Focusing on quality, win-win cooperation, providing professional car modification services for enterprises and individuals, precision production, and worry free after-sales service
Factory Show
● More than 70 professional workshops for 800 types of special purpose trucks ;
● More than 12,600 staffs including 800 D persons and 5000 technical workers ;
● Top 4 in Hubei Private Manufacturing Companies ;
● Top 500 of China private Companies ;
Production Process
● Truck Chassis ordering ;
● Superstructure frame welding and installation ;
● Main function equipment installation ;
● Testing before painting ;
● Customized logo design and painting ;
Our Advantage
● Long term cooperation with DONGFENG, SINOTRUK, FAW, FOTON, SHACMAN, JAC, ISUZU and so on ;
● Available for truck spare parts at factory price ;
● Available for overseas after-sale service ;
Complete After-Sale Service
● Pre-sales Service: Communicate with customers, analyze their needs ;
● Sales Service: Provide professional technical solutions, recommend the right models accordingly ;
Production Factory Display
Chengli Special Purpose Vehicle Company currently has over 3000 sets of specialized vehicle production equipment and over 600 sets of testing equipment; Each specialized vehicle category has strict assembly line production, forming a complete specialized vehicle production system; Some of the machining centers and production lines are at a leading level both domestically and internationally.
Qualification Certificate
Passed: ISO9001-2008 quality management, OHSAS18001 occupational health and safety management system certification, ISO 14001 environmental management, 3C mandatory certification, GJB9001B-2009 national military standard certification and confidentiality certification (national level three), automotive energy conservation and environmental protection certification, automotive exemption certification, American mechanical engineer ASME certification, EU agreement ADR certification.
OUR SERVICES
Dear customer,
Thanks for purchasing the product of ChengLi Special Automobile Co., Ltd!
We follow the quality policy as below: product leadership is our eternal target, customer satisfaction is our relentless pursuit, quality service is our best commitment, so we make our promises as follow:
1.Free maintenance and time
1)Tracking service time: lifelong
2)From the date of receiving, in normal use within 30000km or within one year, we will repair for free, but easy wear parts and electrical parts are not included. After one year, we only charge the maintenance cost.
2. After warranty time
1)Method: according to customer's requirement, the parts will send by our after sale department or send directly by local chassis service station
2) Parts only charge cost, no other charges
3. Chassis problem, please find the nearest chassis service station for repair, the detailed address please find the maintenance manual book or call our company after sale service number.
ChengLi Automobile Co., Ltd tries our best to service you.
FAQ
What Is The Package?
We offer wooden case, steel frame packaging, or according to customer's demand.
Can I Visit Your Company?
Welcome, look forward to your arrival and we will pick up you from the airport and lead you to visit our factory .
Are You Trading Company Or Manufacturing Factory?
We are both trading company and manufacturer. We have our own factory for more than ten years, and we established a new trading company for better service of overseas customers. Welcome to send your inquiry!
How About The Delivery Time?
Generally, it will take 40 to 60 days after receiving your advanced payment. The specific delivery time depends on the items and the quantity of your order.
How Can You Guarantee The Product Quality?
We have the quality control system ISO9001:2008, and it's been followed strictly. We also have the professional QC team to guarantee the quality.
I'D Like To Know Your Payment Terms.
T/T 40% as deposit, and 60% before delivery. We'll show you the photos of the products and packages before you pay the balance.
How About Shipping?
Big size trucks always shipping by RORO or Bulk ship, small type can shipping by container. Please contact us to get a shipping quotation.
Could Your Company Provide Customized Products?
Of course, we can provide the customized-designing product meeting with your demand.
Do You Have Any One In Stock?
In general, we don't have stock. Our products are all manufactured according to customers' requirements. So our products are all different and special.
Can You Give Us The Technical Drawing And Data?
Our products are all custom made. Usually you need to provide us with the drawings. And if you do not have it, some important data is also necessary. We can help you design it after we signed the contract and confidentiality agreement.
Do You Provide After-Sales Service?
Yes, we do. This product is guaranteed up to one year from purchase unless man-made damage. If there is anything wrong with product itself quality problem, we will change or repair it at our charge. If not, we will provide after-sales service at your charge.
Recommended Products
Inquiry
Welcome to
leave a message
we will contact you in time !